1981 E21 BMW 318i barnfind

This BMW was a true 'barn find' which was awoken from a 14-year hiatus in a dusty shed in central Victoria, Australia, in 2016.

After a major clean, it was slowly recommissioned (an 8-year process - there were many other things happening!), with dried and cracked fuel injection hoses being replaced, the Bosch K-Jetronic CIS injection being repaired, some minor rust rectification done on the lower door panels, brake hydraulics replaced and all coolant, fuel, and lubricants being drained, flushed and replaced. Eventually, a full chassis reconditioning was done, new windscreen, new body rubbers throughout, including all door seals, bailey channels, window rubbers, new brakes, new moulded carpet, new radial tyres, and a full respray.

Electrics were all coaxed back into life after two decades of inactivity. 22 years after its 'retirement', the car is now again a delight!



↑The car sees daylight for the first time in many years as the shed doors are opened and rubbish removed from around it..


↑Slowly being winched onto a trailer to take it to its new home.


↑After many hours of cleaning, the car came up quite well. Beside it is a 1981 Mercedes W123 300D which was also in the shed.



↑The original interior responded well to a lot of cleaning and scrubbing.


↑Much work was done to the fuel injection system, and some work to the body. The only rust was in the bottom of the doors, mainly the driver's door, which was cut out and new steel mig-welded in place. The rear spoiler was removed (I prefer the original lines as penned by Paul Bracq, and I'd removed the front spoiler much earlier), some minor dents in the bodywork repaired, and the aftermarket pin-striping carefully removed.


↑The front apron was straightened and prepared for repainting.


↑The underneath looked very good up on the hoist. The exhaust needed replacing (now done), but all else is reassuringly good.


↑The entire fuel system was renewed (other than tanks which were removed, thoroughly flushed, then replaced). A generic in-tank pump was modified to suit the BMW pickup, new main pump, new hoses throughout, the Warm Up Regulator and Fuel Distributor were rebuilt, new injectors, and the only visible bit of the system - these braided injector lines - were custom made in the workshop. Brakes were fully rebuilt, wheels cleaned and repainted, new correct sized tyres fitted, and new centre and rear exhaust sections (with mufflers) sourced and fitted.


7 years later, after a big move to Avoca, and many projects being stalled while I completely renovated the old house, the project has come back to life. And now, I'm going for much more than just a freshen-up...front and rear suspensions have just been completely renewed, fuel injection issues sorted (thanks to finally purchasing proper pressure gauges that enabled me to properly set it up properly), and the body is being treated to a full respray, rather than the 'touchups' I was aiming for previously...


↑The entire body has now been sanded and primed...


↑Doors and boot lid were removed to enable the painting to fully get into all areas. Note the delightful 1972 Honda Life also being resprayed at the same time.


↑After extensive repainting, and wet sanding with 600, 1200, 1500, 2000, 5000 and 7000 grit paper, and initial compounding, the various exterior parts get reattached. Final hand compounding will follow closely, with a final polish in another month or so. Countless hours/days/weeks go into this process!


↑Finally driven out of the workshop, for some final sanding and compounding out in bright sunlight where I can really see the details.


↑Gotta love those popout rear windows for proper ventilation!


↑The original interior all refitted. Looking good!


↑The dashboard. Note the last photo, where, in the vacant space left by the missing original ashtray (not needed!) I made a panel that has a digital voltmeter (I like to know when the electrics are failing) and a dual USB outlet.


↑I love these period perspex headlight protectors I found on eBay, all those years ago when I first purchased the car.


↑The engine bay looks nice...



↑...and so do the wheels!








↑Finally parked in the garage along with its many classic family members!

The car is now getting really close to being perfect.

click here to see the other shed inhabitants